{"id":5268,"date":"2026-06-10T07:38:39","date_gmt":"2026-06-10T07:38:39","guid":{"rendered":"https:\/\/www.themis-industries.com\/?p=5268"},"modified":"2026-06-10T07:38:42","modified_gmt":"2026-06-10T07:38:42","slug":"food-waste-and-industrial-upcycling-turning-food-waste-into-resources","status":"publish","type":"post","link":"https:\/\/www.themis-industries.com\/en\/blog\/food-waste-and-industrial-upcycling-turning-food-waste-into-resources\/","title":{"rendered":"Food waste and industrial upcycling: turning food waste into resources"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\"><strong>Food waste: from food waste to a strategic resource<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">At the heart of the modern agri-food industry, a growing awareness is taking hold: the immense amount of <strong>food waste<\/strong> generated each year, from industrial processing residues to restaurant scraps, represents not only an environmental challenge but also a potential source of secondary raw materials. What was once considered waste can now become a key resource for building a more sustainable, efficient, and innovative future. Peels, seeds, sludge, offal, whey, wastewater: every type of waste contains bioactive molecules, nutrients, functional compounds, and convertible materials &#8211; often overlooked or wasted.  <\/p>\n\n<p class=\"wp-block-paragraph\">According to the <a href=\"https:\/\/wedocs.unep.org\/rest\/api\/core\/bitstreams\/5a45a93c-93b9-4606-a9db-ed69d7158931\/content\" target=\"_blank\" rel=\"noopener\">UNEP Food Waste Index 2024<\/a>, the world generated approximately 1.05 billion tons of food waste in 2022. In Europe, however, Eurostat data indicate that <a href=\"https:\/\/ec.europa.eu\/eurostat\/web\/products-eurostat-news\/w\/ddn-20251016-2\" target=\"_blank\" rel=\"noopener\">58 million tons of food<\/a> were wasted\u2014more than 130 kg per person. <\/p>\n\n<p class=\"wp-block-paragraph\">But what if we learned to view this waste not as a loss, but as a resource to be regenerated? This is the paradigm shift driving the emergence of a new industrial model: <strong>Food Industry 5.0<\/strong>, based on digitalization, sustainability, and industrial symbiosis. <\/p>\n\n<p class=\"wp-block-paragraph\">In this context, <strong>upcycling<\/strong> is not simply recycling, but a process in which waste acquires <strong>greater value than its original function<\/strong>. It is an approach that transforms organic waste into technological, biochemical, and economic opportunities. <\/p>\n\n<h3 class=\"wp-block-heading\"><strong>Industry 5.0 and Industrial Symbiosis: The New Role of Agri-Food Waste<\/strong><\/h3>\n\n<div class=\"wp-block-columns are-vertically-aligned-center is-layout-flex wp-container-core-columns-is-layout-7387b849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"wp-block-paragraph\">The reduction of food waste is fully in line with the <a href=\"https:\/\/www.agendadigitale.eu\/industry-4-0\/industria-5-0-che-cose-e-cosa-cambia-con-la-quinta-rivoluzione-industriale\/\" target=\"_blank\" rel=\"noopener\">Industry 5.0<\/a> paradigm. In this context, companies are not only called upon to produce more efficiently, but also to rethink <strong>the relationship between resources, processes, and environmental impacts<\/strong>. <\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_Industria-1024x684.jpg\" alt=\"Food Waste and Industrial Upcycling: Turning Food Waste into Resources_Industry\" class=\"wp-image-5214\" srcset=\"https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_Industria-1024x684.jpg 1024w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_Industria-300x200.jpg 300w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_Industria-768x513.jpg 768w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_Industria-1536x1025.jpg 1536w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_Industria-2048x1367.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/www.themis-industries.com\/it\/blog\/rifiuti-organici-nellhospitality-riduci-costi-e-complessita-con-wrt-x\/\">Agri-food waste<\/a> can become a key component of industrial symbiosis: what one company considers waste to be managed can become raw material, energy, nutrients, or functional ingredients for another supply chain.<\/p>\n\n<p class=\"wp-block-paragraph\">However, this transformation requires a shift in perspective. It is not enough to simply \u201cdispose of waste more effectively\u201d; we need to <strong>design processes<\/strong> capable of recovering the hidden value in waste streams, reducing the volume of waste sent to landfills, limiting water consumption, and generating reusable outputs. <strong><\/strong><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Technology and Innovation: The Molecular Revival of Food Waste<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">For food waste to become a resource, we need tools capable of unlocking the hidden value of waste and converting it into new products. This is where technology becomes the driving force behind the bioeconomy. <\/p>\n\n<p class=\"wp-block-paragraph\">Food waste is not uniform: each type has a unique composition, which requires specific processes for extraction, separation, purification, and processing. For this reason, the industrial utilization of food waste cannot rely on standard solutions but requires flexible approaches and adaptable technologies. <\/p>\n\n<p class=\"wp-block-paragraph\">Among the most cutting-edge technologies are:<\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>Enzymatic hydrolysis<\/strong>: Using selected enzymes, protein chains can be broken down into bioactive peptides with antioxidant, immunostimulatory, or cholesterol-lowering effects, which are useful in the nutraceutical and animal feed industries and must be validated based on the matrix and application.<\/li>\n\n\n\n<li><strong>Microbial fermentation and solid-state fermentation<\/strong>: these processes enable the cultivation of bacterial or fungal strains on waste substrates (such as peels, bran, and whey), producing protein-rich biomass, industrial enzymes, or secondary metabolites.<\/li>\n\n\n\n<li><strong>Extraction using supercritical fluids or membranes with differentiated selectivity<\/strong>: clean technologies for isolating functional lipids, anthocyanins, polyphenols, carotenoids, vitamins, and other heat-sensitive compounds. From an industrial perspective, these systems are essential for reducing the volumes to be processed and improving process efficiency. <\/li>\n\n\n\n<li><strong>Integrated bioreactors and digesters<\/strong>: solutions that combine energy production (biogas) with material recovery (digestate, fertilizers, process water).<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">These technologies enable <strong>widespread and customized recovery<\/strong>, even for challenging byproducts such as DAF sludge, livestock byproducts, or wastewater with high organic loads. The challenge today is to <strong>adopt scalable, economically viable solutions<\/strong> that comply with European regulatory requirements, particularly those related to the Circular Economy Package and the By-products Regulation. <\/p>\n\n<h2 class=\"wp-block-heading\"><strong>High-Potential Materials: Which Food Waste Can Be Turned Into a Resource<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Food upcycling is already yielding tangible results across Europe, where companies, startups, and consortia are developing successful models.<\/p>\n\n<p class=\"wp-block-paragraph\">In <strong>Norway<\/strong>, salmon processing companies have developed comprehensive supply chains for the recovery of offal, heads, and skin. These byproducts are transformed into <strong>omega-3-rich oils<\/strong> for dietary supplements and cosmetics, high-protein meal for aquaculture, and even bioactive compounds for the treatment of inflammation. <\/p>\n\n<p class=\"wp-block-paragraph\">In the <strong>Netherlands<\/strong>, a <a href=\"https:\/\/www.ostara.com\/case-study-ammersfoort-wastewater-treatment-plant\/\" target=\"_blank\" rel=\"noopener\">facility in Amersfoort<\/a> has developed a process to recover <strong>phosphorus from sewage sludge<\/strong>, producing struvite, a natural slow-release fertilizer that is increasingly in demand in regenerative agriculture.<\/p>\n\n<p class=\"wp-block-paragraph\">In <strong>Italy<\/strong>, some cooperatives and startups extract <strong>polyphenols, flavonoids, and dietary fiber <\/strong>from grape <a href=\"https:\/\/www.linkedin.com\/posts\/laimburg-research-centre_sustain-sustain-activity-7449411060496949248-Mer3?utm_source=share&amp;utm_medium=member_desktop&amp;rcm=ACoAACsy0bIBIBx-Qg-WQiZNN9OVYqbeUD1xn2U\" target=\"_blank\" rel=\"noopener\">pomace<\/a>, apple peels, and citrus peels, creating ingredients for functional foods, health drinks, and natural cosmetics. At the same time, other companies are transforming <strong>livestock waste and digestate<\/strong> into organic soil amendments and energy sources. <\/p>\n\n<p class=\"wp-block-paragraph\">Animal by-products, when they fall within the categories (such as Category 3) and are destined for uses permitted by law, can also be utilized in dedicated supply chains.<br\/>Animal fats and connective tissues, for example, can be used in the production of <strong>biodiesel<\/strong> and <strong>bio-lubricants<\/strong>.<\/p>\n\n<p class=\"wp-block-paragraph\">Skin and bones, on the other hand, can be processed to produce <strong>gelatin<\/strong>, <strong>collagen<\/strong>, or ingredients for <strong>industrial<\/strong>, <strong>cosmetic<\/strong>, <strong>pharmaceutical<\/strong>, or <strong>animal feed<\/strong> applications.<\/p>\n\n<p class=\"wp-block-paragraph\">Fish byproducts can be used to produce <strong>oils<\/strong>, <strong>protein meals<\/strong>, and high-value-added compounds, while crustacean shells and carapaces can be used to extract <strong>chitin<\/strong> and <strong>chitosan<\/strong>. In all these cases, however, the processing of these materials requires strict controls, traceability, and full compliance with the health and hygiene requirements applicable to animal byproducts. <\/p>\n\n<h3 class=\"wp-block-heading\"><strong>Peels, seeds, pomace, husks, and plant residues<\/strong><\/h3>\n\n<div class=\"wp-block-columns are-vertically-aligned-center is-layout-flex wp-container-core-columns-is-layout-7387b849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_trebbie-1024x684.jpg\" alt=\"Food Waste and Industrial Upcycling: Turning Food Waste into Resources_trebbie\" class=\"wp-image-5206\" style=\"aspect-ratio:3\/2;object-fit:cover\" srcset=\"https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_trebbie-1024x684.jpg 1024w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_trebbie-300x200.jpg 300w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_trebbie-768x513.jpg 768w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_trebbie-1536x1025.jpg 1536w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/Food-waste-e-upcycling-industriale-trasformare-gli-scarti-alimentari-in-risorse_trebbie-2048x1367.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"wp-block-paragraph\">Many plant byproducts retain fiber, polyphenols, vitamins, oils, and antioxidants. Citrus peels, apple peels, kiwi peels, grape seeds, grape pomace, <a href=\"https:\/\/www.themis-industries.com\/it\/blog\/dai-residui-della-birra-a-ingredienti-del-futuro-la-valorizzazione-dei-brewers-spent-grains-con-themis-wrt\/\">brewer\u2019s grains<\/a>, soy okara, and plant residues can be transformed into flours, extracts, functional ingredients, or components for new food and cosmetic products. <\/p>\n<\/div>\n<\/div>\n\n<p class=\"wp-block-paragraph\">These examples clearly illustrate the principle of upcycling: not everything that is discarded has lost its value. Often, the value is still there, but it must be recovered through the right process. <\/p>\n\n<h3 class=\"wp-block-heading\"><strong>From food waste to new products: superfoods, functional ingredients, and byproducts<\/strong><\/h3>\n\n<p class=\"wp-block-paragraph\">In the food system, waste recovery involves reclaiming waste and byproducts to extract new raw materials and functional ingredients. In some cases, the valorization of waste can lead to the creation of ingredients with an interesting nutritional profile, suitable for use in functional foods, nutraceuticals, or animal feed. It is in this context that the concept of \u201csuperfood\u201d arises, though it should be used with caution: not all processed waste becomes a superfood, and not all recovered materials are suitable for food use.  <\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Food waste: a strategic opportunity for the industry of the future<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Upcycling food waste is not merely a response to regulatory pressure or consumer demands; it is a <strong>strategic economic lever<\/strong>. Companies that invest in recovery supply chains reduce disposal costs, diversify their product offerings, and build lasting competitive advantages. <\/p>\n\n<p class=\"wp-block-paragraph\">Furthermore, this approach reduces dependence on external suppliers of raw materials, contributing to Europe\u2019s strategic autonomy in key sectors such as food, energy, and materials. The benefits, however, are not limited to the domestic sphere: the <strong>creation of new industrial supply chains<\/strong> centered on food waste stimulates innovation, skilled employment, and the development of new skills. <\/p>\n\n<p class=\"wp-block-paragraph\">The real challenge lies in <strong>integrating these processes into a systemic framework<\/strong>, overcoming the current fragmentation. We need a vision that connects farmers, processors, treatment facilities, the chemical industry, research centers, and public sector actors. This is the essence of <strong>industrial symbiosis<\/strong>: a circular economy in which one entity\u2019s waste becomes another\u2019s resource.  <\/p>\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"521\" src=\"https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/themis_lab_img1-1024x521.jpg\" alt=\"Food Waste and Industrial Upcycling: Turning Food Waste into Resources_ThemisLAB\" class=\"wp-image-5209\" srcset=\"https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/themis_lab_img1-1024x521.jpg 1024w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/themis_lab_img1-300x153.jpg 300w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/themis_lab_img1-768x390.jpg 768w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/themis_lab_img1-1536x781.jpg 1536w, https:\/\/www.themis-industries.com\/wp-content\/uploads\/2026\/05\/themis_lab_img1.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<h2 class=\"wp-block-heading\"><strong>Themis&#8217; Approach<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Transforming industrial food waste into a resource requires flexible technologies, preliminary testing, and a design tailored to the actual characteristics of the material to be processed.<\/p>\n\n<p class=\"wp-block-paragraph\">At Themis, every project begins with an analysis of the material to be processed and is validated through preliminary tests and trials in pilot plants at the Themis LAB. <\/p>\n\n<p class=\"wp-block-paragraph\">Technologies such as <a href=\"https:\/\/www.themis-industries.com\/en\/products\/wrt\/\">Themis WRT<\/a> make it possible to drastically reduce waste volumes, recover reusable distilled water, and produce a dry or granulated product that, where possible, can be repurposed for new applications.<\/p>\n\n<p class=\"wp-block-paragraph\">The goal is not merely to manage waste, but to rethink its role within the production process.<\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Conclusion: The Hidden Value in Food Waste<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Looking at food waste with fresh eyes means recognizing its latent value: nutrients, functional molecules, energy, fertility, and innovation. The Food Industry 5.0 will need to increasingly base itself on this vision, moving away from the notion of waste as the end of the cycle and embracing the idea of food waste as the starting point for new regenerative processes. <\/p>\n\n<p class=\"wp-block-paragraph\">The challenge is not merely technical: many technological solutions are already available.<br\/>The real challenge is cultural, industrial, and strategic: learning to design supply chains in which waste is no longer a problem to be managed, but a resource to be harnessed.<\/p>\n\n<p class=\"wp-block-paragraph\">Only companies capable of turning their waste into opportunities will be able to compete in a future marked by limited resources, dynamic markets, and consumers who are increasingly mindful of a product\u2019s environmental impact. Upcycling food waste is not just a trend: it is a new frontier for the food industry of tomorrow. It is fertile ground for those who can foresee the future in the subtle details of the present.  <\/p>\n\n<p class=\"wp-block-paragraph\"><strong>If you\u2019d like to learn how to repurpose food waste and turn it into new opportunities, send us a <a href=\"Vuoi%20capire%20meglio%20come%20avvicinare%20i%20tuoi%20processi%20alla%20carbon%20neutrality%3F%20Compila%20il%20form%20di%20contatto%20e%20parliamone%20insieme.\">contact request<\/a>: we\u2019ll show you the Themis solution that best fits your business.<\/strong><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>FAQ<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\"><strong>What is meant by industrial food waste?<\/strong><br\/>Industrial food waste includes scraps, byproducts, wastewater, and sludge generated by food processing operations. It encompasses not only uneaten food but also byproducts such as whey, brine, fish scraps, meat trimmings, and process water. <\/p>\n\n<p class=\"wp-block-paragraph\"><strong>How can food waste be put to good use?<\/strong><br\/>Food waste can be valorized through processes such as separation, filtration, evaporation, fermentation, enzymatic hydrolysis, biocatalysis, and treatment in bioreactors. The goal is to recover water, nutrients, bioactive molecules, energy, or reusable materials. <\/p>\n\n<p class=\"wp-block-paragraph\"><strong>What is the difference between recycling and upcycling food waste?<\/strong><br\/>Recycling recovers materials or energy from waste. Upcycling, on the other hand, aims to create a product with greater value than the original waste, such as functional ingredients, biostimulants, fertilizers, bioactive molecules, or secondary raw materials. <\/p>\n\n<p class=\"wp-block-paragraph\"><strong>How can Themis support food companies?<\/strong><br\/>Themis develops custom solutions for treating and recycling organic waste, wastewater, and sludge. Through Themis LAB, pilot tests, and technologies such as WRT, it evaluates the input material and designs plants to reduce volumes, recover water, and recycle solid outputs. <\/p>\n\n<p class=\"wp-block-paragraph\"><strong>What economic benefits can a company gain from recycling waste?<\/strong><br\/>A company can reduce disposal costs, recover water for production processes, reduce the volume of waste to be managed, add value to byproducts, and improve its environmental compliance. The benefits depend on the feedstock, the volume, and the technology used. <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Food waste: from food waste to a strategic resource At the heart of the modern agri-food industry, a growing awareness is taking hold: the immense amount of food waste generated each year, from industrial processing residues to restaurant scraps, represents not only an environmental challenge but also a potential source of secondary raw materials. What [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5262,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[65],"tags":[142,69,77,79],"class_list":["post-5268","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-circular-economy","tag-agrifood-2","tag-circular-economy","tag-industry-sustainable","tag-themis-wrt-2"],"_links":{"self":[{"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/posts\/5268","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/comments?post=5268"}],"version-history":[{"count":1,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/posts\/5268\/revisions"}],"predecessor-version":[{"id":5269,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/posts\/5268\/revisions\/5269"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/media\/5262"}],"wp:attachment":[{"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/media?parent=5268"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/categories?post=5268"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.themis-industries.com\/en\/wp-json\/wp\/v2\/tags?post=5268"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}